Staff Quality Engineer

Onsite- Salem, OR·Posted today
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<div class="content-intro"><p>Agility’s commercially deployed humanoids operate alongside teams in warehouses, manufacturing facilities, and distribution centers—tackling physically demanding and repetitive tasks while enabling workers to focus on higher-value work. With industry-leading safety standards and years of proven deployment data, we're pioneering a new era of automation that enhances human potential.</p></div><p><span style="font-size: 12pt;"><strong>About the Role</strong></span></p> <p><span style="font-size: 10pt;">We are seeking an experienced <strong>Staff Manufacturing Quality Engineer </strong>to lead factory quality engineering across our final assembly, sub-assembly, and testing operations. In this role, you will hold technical ownership of line quality, process capability, and quality gate containment at our manufacturing facilities. You will partner cross-functionally with Manufacturing Engineering, Advanced Manufacturing, NPI, Supply Chain, and Design Engineering to establish rigorous process controls, qualify production lines, drive defect prevention, and ensure zero-escape assembly for mission-critical electromechanical systems.</span></p> <p><span style="font-size: 12pt;"><strong>About the Work</strong></span></p> <ul> <li style="font-size: 10pt;"><span style="font-size: 10pt;"><strong>Own Factory Quality &amp; Yield Performance:</strong> Establish, monitor, and drive continuous improvement across key manufacturing quality metrics—including First Time Quality (FTQ) First Pass Yield (FPY), Scrap &amp; Rework Rates, and End-of-Line (EOL) failure escape rates across sub-assembly and final integration lines.</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;"><strong>Drive Process Characterization &amp; Statistical Control:</strong> Design and execute Measurement System Analysis (Gage R&amp;R), Process Capability studies (Cp/Cpk), and Statistical Process Control (SPC) charting on critical-to-quality (CTQ) parameters, such as automated torque fastening, press-fits, PCBA flashing, and joint calibration.</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;"><strong>Champion PFMEA &amp; Control Plans:</strong> Develop, maintain, and rigorously update Process Failure Mode and Effects Analysis (PFMEA) and manufacturing Quality Control Plans (QCP). Ensure lessons learned from field returns (CAPA/RMA) and NPI prototypes are proactively mitigated in line architecture.</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;"><strong>Own Line 8D &amp; Root Cause Problem Solving:</strong> Lead cross-functional problem-solving initiatives using 8D, DMAIC, 5-Why, and Fishbone methodologies for chronic manufacturing defects, line stops, and assembly quality escapes, driving verified corrective and preventive actions.</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;"><strong>NPI to Production Quality Transition:</strong> Partner with NPI and Manufacturing Engineering during build phases (EVT/DVT/PVT) to audit assembly lines, validate line tooling/fixtures, sign off on quality gates, and certify line readiness for commercial rate ramp.</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;"><strong>Standardize Quality Work Instructions &amp; Inspection:</strong> Define and implement standardized incoming/in-process inspection criteria, quality verification fixtures, Go/No-Go tooling, and assembly quality checklists across workstations.</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;"><strong>Executive Quality Reviews &amp; Pareto Analytics:</strong> Analyze factory defect trends to publish regular quality Pareto analyses, root-cause summaries, and corrective action status updates to operations and engineering leadership.</span></li> </ul> <p><span style="font-size: 12pt;"><strong>About You</strong></span></p> <ul> <li style="font-size: 10pt;"><span style="font-size: 10pt;"><strong>Education:</strong> Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Industrial &amp; Systems Engineering, Mechatronics, or equivalent technical degree.</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;"><strong>Experience:</strong> 8+ years of hands-on Manufacturing Quality, Quality Engineering, or Advanced Manufacturing experience supporting high-complexity, low-to-mid volume electromechanical systems (Robotics, Automotive/EV, Aerospace, Industrial Automation, or Medical Devices).</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;"><strong>Process &amp; Tooling Expertise:</strong> Proven expertise implementing quality controls for complex electro-mechanical assemblies, high-torque robotic actuators, precision gearboxes, structural bonded assemblies, wire harnesses, and PCBA/box-build integration.</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;"><strong>Statistical &amp; Quality Engineering Toolkit:</strong> Advanced practitioner in SPC, Gage R&amp;R, Cp/Cpk analysis, PFMEA, Control Plans, IQ/OQ/PQ, and structured problem-solving methodologies (8D, DMAIC, 5-Why, Ishikawa, FTA).</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;"><strong>Factory Systems Exposure:</strong> Direct experience working within Manufacturing Execution Systems (MES), Product Lifecycle Management (PLM), and Enterprise Resource Planning (ERP) platforms for quality gate enforcement and traceability.</span></li> </ul> <p><span style="font-size: 10pt;"><strong>Preferred Qualifications</strong></span></p> <ul> <li style="font-size: 10pt;"><span style="font-size: 10pt;">Certified Quality Engineer (ASQ-CQE), Six Sigma Black Belt (SSBB), or Certified Quality Auditor (CQA).</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;">Experience with functional testing, End-of-Line (EOL) dyno/burn-in testing, and automated optical/laser measurement systems (CMM, Keyence, 3D profiling).</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;">Familiarity with industrial automation and functional safety standards (ISO 9001, IATF 16949, ISO 13849).</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;">Direct experience ramping automated or semi-automated production lines from prototype to volume manufacturing.</span></li> </ul> <p><span style="font-size: 10pt;"><strong>Work Environment &amp; Travel</strong></span></p> <ul> <li style="font-size: 10pt;"><span style="font-size: 10pt;">Based full-time on-site at our manufacturing facility in Salem, OR, with daily presence on the assembly floor, quality inspection areas, and test bays.</span></li> <li style="font-size: 10pt;"><span style="font-size: 10pt;">Occasional travel (up to 15%) to regional contract manufacturers, key sub-tier component suppliers, or our Fremont, CA engineering center.</span></li> </ul> <hr> <p><span style="font-size: 12pt;"><strong>Location&nbsp;</strong></span></p> <ul> <li style="font-size: 10pt;"><span style="font-size: 10pt;">This is an onsite position at our Salem office.</span></li> </ul> <p><span style="font-size: 10pt;"><em>The final salary offered to a successful candidate will be dependent on several factors that may include but are not limited to: job-related knowledge, skills, and experience. Agility Robotics is a multi-state employer and this salary range may not reflect positions who work in other locations. These ranges may be modified in the future.</em></span></p><div class="content-pay-transparency"><div class="pay-input"><div class="title">Anticipated Base Salary Range</div><div class="pay-range"><span>$140,000</span><span class="divider">&mdash;</span><span>$182,000 USD</span></div></div></div><div class="content-conclusion"><p><strong><em>In addition to base pay, our competitive total rewards package consists of the following for full-time employees:</em></strong></p> <ul> <li><strong>401(k) Plan:</strong><span class="Apple-converted-space">&nbsp;</span>Includes a 6% company match.</li> <li><strong>Equity:</strong><span class="Apple-converted-space">&nbsp;</span>Company stock options.</li> <li><strong>Insurance Coverage:</strong><span class="Apple-converted-space">&nbsp;</span>100% company-paid medical, dental, vision, and short/long-term disability insurance for employees.</li> <li><strong>Benefit Start Date:</strong><span class="Apple-converted-space">&nbsp;</span>Eligible for benefits on your first day of employment.</li> <li><strong>Well-Being Support:</strong><span class="Apple-converted-space">&nbsp;</span>Employee Assistance Program (EAP).</li> <li><strong>Time Off:</strong> <ul> <li><strong>Exempt Employees:</strong><span class="Apple-converted-space">&nbsp;</span>Flexible, unlimited PTO and 12 company holidays, including a winter shutdown.</li> <li><strong>Non-Exempt Employees:</strong><span class="Apple-converted-space">&nbsp;</span>10 vacation days, paid sick leave, and 12 company holidays, including a winter shutdown, annually.</li> </ul> </li> <li><strong>On-Site Perks:</strong><span class="Apple-converted-space">&nbsp;</span>Catered lunches four times a week and a variety of healthy snacks and refreshments at our Salem and Pittsburgh locations.</li> <li><strong>Parental Leave:</strong><span class="Apple-converted-space">&nbsp;</span>Generous paid parental leave programs.</li> <li><strong>Work Environment:</strong><span class="Apple-converted-space">&nbsp;</span>A culture that supports flexible work arrangements.</li> <li><strong>Growth Opportunities:</strong><span class="Apple-converted-space">&nbsp;</span>Professional development and tuition reimbursement programs.</li> <li><strong>Relocation Assistance:</strong><span class="Apple-converted-space">&nbsp;</span>Provided for eligible roles.</li> <li><strong>Annual Discretionary Bonus:</strong> Provided for eligible roles.</li> </ul> <p><span style="font-weight: 400;">All of our roles are U.S.-based. Applicants must have current authorization to work in the United States.</span></p> <p><span style="font-weight: 400;">Agility Robotics is committed to a work environment in which all individuals are treated with respect and dignity. Each individual has the right to work in a professional atmosphere that promotes equal employment opportunities and prohibits unlawful discriminatory practices, including harassment. Therefore, it is the policy of Agility Robotics to ensure equal employment opportunity without discrimination or harassment on the basis of race, color, religion, sex, sexual orientation, gender identity or expression, age, disability, marital status, citizenship, national origin, genetic information, or any other characteristic protected by law. Agility Robotics prohibits any such discrimination or harassment.</span></p> <p>&nbsp;</p> <p><strong>Agility Robotics does not accept unsolicited referrals from third-party recruiting agencies.&nbsp; We prioritize direct applicants and encourage all qualified candidates to apply directly through our careers page.&nbsp; If you are represented by a third party, your application may not be considered.&nbsp; To ensure full consideration, please apply directly.</strong></p> <p>&nbsp;</p></div>